From Fabric to You: How Fashion Manufacturing Really Works

Creating a garment isn’t just about sewing fabric together it’s a carefully coordinated journey of sourcing, planning, production, quality checks, and delivery. At NEONE WEAR, we simplify that journey for you.

Here’s how your designs go from an idea to a finished product, ready to wear, sell, or stock whether it’s a small batch for your new label or a bulk production run.

🗂️ Fashion Manufacturing Process: Step-by-Step Chart

Step	Stage Name	What Happens
1️⃣	Concept & Design	You submit your design, tech pack, or sample idea
2️⃣	Fabric Sourcing	We source the right fabric from certified mills
3️⃣	Sampling	A prototype is developed and sent for your approval
4️⃣	Pattern Making & Grading	Digital patterns and size sets are created
5️⃣	Fabric Dyeing & Pre-Treatment	Fabric is dyed or treated according to design needs
6️⃣	Cutting & Stitching	Garments are cut and sewn at our partner units
7️⃣	Quality Check & Finishing	Each piece is checked, trimmed, pressed, and packed
8️⃣	Custom Branding & Packaging	Your labels, tags, inserts, and boxes are added
9️⃣	Final Dispatch	Orders are packed and shipped globally

🔍 Explaining the Process in Detail

1. Concept & Design

It all starts with your idea. You can send:

• A tech pack

• A physical sample

• A moodboard and reference images

From there, our team helps clarify details such as fabric selection, finishes, sizing, trims, and production feasibility.

2. Fabric Sourcing

Using our trusted supplier network in Tirupur, we source fabrics based on:

• Material type (cotton, bamboo, recycled polyester, terry, etc.)

• Color

• GSM (weight)

• Sustainability or performance features

We offer 100+ fabric varieties and can even send swatches for approval.

3. Sampling

Before bulk production, we create a first sample (proto or fit sample) so you can check:

• Fit

• Fabric performance

• Stitch quality

• Print/logo placement

Once approved → we move to production.

4. Pattern Making & Grading

We digitize patterns and grade them across all sizes (XS to XXL and beyond). This ensures accurate cutting and reduces waste.

5. Fabric Dyeing & Pre-Treatment

Fabrics are dyed (or pre-dyed) to your brand color specs and undergo softening or anti-shrink treatments.

This step ensures color accuracy and wash durability.

6. Cutting & Stitching

Garments are now cut and sewn together in audited, ethical units in Tirupur. We monitor:

• Seam integrity

• Finishing details (like hems, cuffs, or drawcords)

• Logo embroidery or print application

7. Quality Check & Finishing

Each product is checked by hand for:

• Loose threads

• Stitch accuracy

• Sizing issues

• Branding misalignment

We ensure only clean, press-ready products move to packing.

8. Custom Branding & Packaging

Your identity matters so we help you personalize every detail:

• Neck labels

• Wash care tags

• Hang tags

• Thank-you cards

• Eco-friendly boxes and bags

This gives your customer the full branded experience.

9. Final Dispatch

Once packed, we arrange shipment via courier, freight, or cargo based on your timeline and quantity. You get full tracking and delivery support.